Programmable logic controller and gateways

Turck offers controls for controlling and monitoring such as the IP67 PLC with cloud connection and edge gateway function, Ethernet gateways also for that hazardous area and HMI operator panels. Here we present the new developments: 

Contents

• Ethernet gateways with IIoT functions
• IP67 PLC with cloud connection and Edge Gateway function
• First Zone-2 Ethernet gateway for hazardous areas
• Wireless cloud gateway with UMTS and WLAN
• AIDA Profinet Gateway for the automotive industry
  
  

Ethernet gateways with IIoT functions

28.04.2022/1.6.0/XNUMX | Turck has improved its Ethernet gateways with the firmware update FW XNUMX GEN-3G and GEN-N of the IO system excom their IIoT capabilities. This simplifies the maintenance and commissioning of the gateway. The HCiR (Hot Configuration in Run) now also allows device replacement as well as expansion and maintenance in hazardous areas and high-availability applications during operation. Configurations can be carried out here with Ethernet/IP (CIP) or Modbus TCP.

Rotary encoders for axes in drives, machines and systems

The new firmware also simplifies the handling and configuration of  Gateways via its integrated web server. In addition to process and diagnostic data, the device overview shows information such as device type, ID number, hardware and firmware version. Dynamic variables, device ID, tag, etc. can be read out via direct access to the Hart field devices.

For easy interconnection of different fieldbus Turck supports system modules from different manufacturers via its Codesy controls TBEN-L-PLC or TX700 now also Module Type Package (MTP). Customers benefit from MTP through shorter commissioning times and improved interoperability. The multi-protocol properties of the Excom fieldbus technology make it much easier to modularize systems because the system communicates with all control systems that use Profinet, Ethernet/IP or Modbus TCP. 

IP67 PLC with cloud connection and Edge Gateway function

06.08.2020 | With the Tben-L-PLC, Turck now has the first IP67 control with Edge Gateway presented worldwide, the one Codesys SPS integrated and can be connected directly to the cloud. Thanks to multi-protocol technology, it can communicate simultaneously via different Ethernet protocols.

The robust block module offers dual MAC mode two IP addresses. It can be connected to the network via one port and implements a securely separate connection to the cloud via the second port of an IP address. If no cloud connection is required, communicates the PLC in two Ethernet networks such as a Profinet device and Profinet, Ethernet / IP or Modbus TCP master.

Thanks to the direct connection to the Turck Cloud Solutions, the SPS additional edge gateways are unnecessary. In addition, the configuration of systems is significantly simplified. Networked, decentralized AutomationSo solutions can be implemented with minimal effort. The programming of such a PLC with a cloud connection also saves resources compared to applications with a separate Edge Gateway, because no interface is required for data exchange.

Easy access to machine data

Access to Machine data in the cloud is easy to use from any PC or mobile device. Error diagnosis and maintenance such as B. by condition monitoring for preventive maintenance are also easy to implement. States of Sensors and machine data can be clearly displayed in the browser via the cloud. Programming skills are not required.

Edge computing connects operational level with IT

Temperature, vibration or pressure limit values ​​can easily be set and actions when exceeded define. If necessary, the Turck cloud sends SMSs or e-mails directly.

First Zone-2 Ethernet gateway for hazardous areas

01.04.2020/2/XNUMX | With the first Zone-XNUMX Ethernet Gateway for the I/O system Excom Turck opens the process industry for digitization and Industry 4.0. With this gateway, all process data reach IT systems for analysis and evaluation quickly enough for the first time via a parallel data channel.

With these systems, a simple way opens up predictive maintenance and efficient condition monitoring. Control systems and controls and control systems remain unaffected and are protected against access. As a multi-protocol device, the GEN-3G works at high data rates without manual intervention in Ethernet/IP networks, Profinet networks, or Modbus TCP networks.

Integrated switch

The integrated switches of the gateway (also network node) enables line topologies. This can easily be closed to form a ring in networks. The I/O system Excom supports hardware redundancies for power supplies and network gateways as well as redundancy concepts such as S2 system redundancy. It also establishes its own solutions for the Internet Protocol, which natively do not specify a standard for redundancies. In this way, the I/O system creates a uniform, protocol-independent redundancy landscape for operators. 

Routers | heart of the network topology

Users can always rely on the same DTM, EDS or GSDML and the same operating logic, regardless of whether that is the case Excom for zone 1, 2 or the safe area. This reduces the need for training and facilitates the flexible deployment of specialist personnel in different plant areas. Turck's cloud components and edge devices are ideal for retrieving and forwarding the parallel process data. 

Wireless cloud gateways with UMTS and WLAN

12.12.2018/XNUMX/XNUMX | Turck presents universal IoT radio gateways for wireless connection to cloud solutions. With the standard gateway, machines and systems as well as measuring points at remote locations can be easily integrated into automation networks. With its extensive range of interfaces, the TCG20 series is specially tailored to the requirements of industrial automation.

Three radio variants

On the radio side, there are three variants: with UMTS, with dual-band WLAN and with UMTS and WLAN simultaneously. In the direction of the automation infrastructure, the network and Internet Protocol is even larger: This is how the TCG20 series via a serial RS232/RS485 port, a CAN port and up to five Ethernet ports. In addition to CAN open, the devices also support Modbus TCP and Modbus RTU as master and slave, OPC UA as client and server as well as Codesys network variables.

Via the <strong>integrated datalog</strong> the measuring values can be stored on the humimeter RH5 paper moisture meter and additional data can be added. You also have the possibility to use the Autolog function. This function automatically saves measuring values in adjustable time intervals. integrated web server the gateways can be configured online at any time via graphically clearly designed menus, even without programming knowledge. The OSI model describes the functions of a network that are anchored in the ISO framework. A web-based Edge PLC editor handles simple control tasks and also preprocesses data for cyclic or event-driven data transmission. In this way, mobile phone costs in UMTS operation remain manageable.

Gateways | The bridge to the Industry 4.0 factory

The wireless gateways of the TCG20 series complement the cloud offering Turck Cloud Solutions, which was presented this summer. The entire cloud concept is similarly variable in structure as the gateways and also optimized for the special requirements of industrial automation. 

AIDA Profinet Gateway for the automotive industry

08.10.2010 | Turck has new ones Profinet fieldbus Gateways developed for its BL67 I/O system, which meet the specifications of AIDA (Automation Initiative of German Automobile Manufacturers) and are primarily intended for use in car body construction. While the BL67-GW-PN-AC model is designed for AIDA RJ45 copper connectors, the BL67-GW-PN-AF version is suitable for use with AIDA SCRJ fiber optic cables.

Directly connectable valve island

The AIDA gateways can be used with both the existing BL67 I/O modules expand and expand to an integrated solution with a valve terminal that can be connected directly. This variant was developed in close cooperation with the pneumatics manufacturer Parker Hannifin specifically for use in the automotive industry. The coordinated concept increases system availability and reduces the service and commissioning effort for the user.

Ethernet switches | The data driver in the network

Those united in AIDA Carmakers Audi, BMW, Daimler and Volkswagen support Profinet as a future network standard for the automation of their production plants. In addition to standardized Connectors Among other things, AIDA requires rapid startup of the fieldbus stations (less than 500 ms), automatic topology detection in the network and software support through the Tool Calling Interface (TCI).

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