for the Internet of Things
Safety sensors, torque sensors, optoelectronic sensors or magnetic sensors, also for various types of protection
for the Internet of Things
Safety sensors, torque sensors, optoelectronic sensors or magnetic sensors, also for various types of protection
Table of Contents
The Industry 4.0 requires the digitalization and networking of processes in industrial manufacturing. Next to the communication technology to Networking All components involved in the smart factory require intelligent components that pass on their own data to the further processing systems steering provide. Smart sensors record this data, which we report on in detail here.
Sensor technology is driving progress in almost all industrial sectors and offers promising opportunities for one smarter, connected and data-driven future. And so sensor technologies are in a phase of rapid innovation.
The focus is on the integration of artificial intelligence (AI) and that Internet of Things (IoT), which enable more complex and intelligent systems. While sensors were once limited to simple data collection functions, they are increasingly becoming critical components of intelligent systems capable of analyzing data and making proactive decisions.
At the nuclear Industrial automation Advanced sensors enable more precise monitoring and control of production processes, resulting in increased efficiency and reduced downtime. The fourth industrial revolution needs safety sensors, torque sensors, optoelectronic sensors or magnetic sensors more than ever, to name just a few.
An emerging trend is the development of sensors that monitor specific environmental parameters such as air quality, temperature and humidity with high accuracy, which is particularly important for Smart city-Applications and sustainable environmental management systems is important.
In addition, multisensory ones win platforms in importance that combine different types of sensor data - acoustic, optical, tactile - to enable more comprehensive analysis and interpretation of the environment. This is particularly relevant in areas such as autonomous vehicle technology and in advanced security systems.
The miniaturization Also remains a key trend, sensors are becoming smaller, more efficient and more energy-saving. This enables their integration into wearable devices and opens up new possibilities in health monitoring and personal fitness management. Below you will find the latest sensor innovations from various manufacturers for primarily industrial applications:
3D sensor, distance sensor, displacement sensor, angle sensor, distance sensor, vision sensor, acceleration sensor, level sensor, vibration sensor, oscillation sensor, rotary encoder, absolute encoder, pressure sensor, torque sensor, speed sensor, encoder, conductivity sensor, lidar sensor, optical sensor, cable pull sensor, current sensor, temperature sensor, humidity sensor, Ultrasonic sensor, laser sensor, IO-Link sensor, flow sensor, Atex sensor, optoelectronic sensor, query sensor, position sensor, inclination sensor, thickness gauge, light sensor, cable displacement sensor, magnetic sensor, inductive sensor, inkential sensor, capacitive sensor, Hall sensor, pick-to-light -Sensor, Namur sensor, safety sensor, compact sensor, magnetic field sensor, tension band sensor, IoT sensor, IIoT sensor, passive sensor, active sensor, radar sensor, multisensor, factor 1 sensor, RFID sensors, laser profile sensor, light section sensor ...
These are all sensors for and from industry. Not all of the sensors listed actually represent one type of sensor. Some of them are named after a specific feature, others after the application. Sensors are also classified differently: according to Measuring principle and and output signalin analog and digital Sensors or in active and passive Sensors. For the sake of simplicity, the following articles about the individual types of sensors are arranged alphabetically.
In the interaction of Lidar and Time-of-Flighttechnologies, 3D sensors unfold their full potential to precisely capture spatial data. In our article we highlight new 3D sensor developments and the dynamic applications of these state-of-the-art sensors. Learn how these new developments are transforming the 3D capture landscape.
Distance sensors, distance sensors, thickness gauges, etc. are distance sensors. In our article we highlight the latest developments from manufacturers, current applications, the status of development and trends in this area. Here you will also find answers to frequently asked questions about sensors for the dimensional measurements path, distance, thickness, position, etc.
An accelerometer or accelerometer precisely measures acceleration forces and is used in applications that require motion analysis and motion control. They measure static or dynamic forces and can record direction and acceleration. Discover new products, applications and basic knowledge in this article.
In industry, speed sensors record and monitor the speeds of drives based on the principle of an inductive sensor or a magnetic sensor. Discover the latest developments in speed sensors, also known as tachometers. Our article introduces new products, explains a wide range of possible uses and answers the most important questions about these precise measuring devices.
Torques can be measured precisely with a torque sensor. In the automotive industry, manufacturing technology and aerospace, they play a crucial role in monitoring and controlling rotational movements. Find out more about how they work, types and applications and discover new products.
In industry, a wide range of pressure sensors are used to regulate the mechanical measurement of pressure and sometimes also temperature. Analogue and increasingly digital, they are suitable for Pneumatics, Hydraulic System or are electrically designed. With IO Link, a pressure sensor qualifies for Industry 4.0 applications, and in the dual channel principle it is even more flexible. We present these and other new developments here.
Encoders act as measurement sensors for precise speed measurement and position detection in manufacturing processes, mobile work machines and industrial applications. Here the protractors convert rotational movement into digital signals. The rotary encoders work with wear-free scanning, which is carried out optoelectronic or magnetically. There are incremental encoders and absolute encoders.
Level sensors are used for continuous measurement of the levels of liquids, bulk solids, etc. Media. Discover the latest developments in level sensors with capacitive level sensor and ultrasonic level sensor. Our article highlights current market innovations, discusses a wide range of application areas and offers insights into the current state of the art and the latest trends.
In view of increasingly individual customer requirements and smaller batch sizes in high-wage countries, food and beverage manufacturers can only remain competitive with sufficient process automation. High-performance and robust sensor technology is necessary here so that the systems become transparent. The “Combilyz” conductivity sensor is an unbeatable helper for the phase separation of food, water and cleaning liquid Baumer.
Discover the fascinating world of the lidar sensor, a part of the optical sensors. Find out everything about the current state of technology and future trends in our article. We will introduce you to new products from various manufacturers as well as the diverse possible applications of lidar sensors. You can also find answers to the most important questions about this advanced technology here.
Are you ready for the latest developments in the field of optical sensors for measuring distance, presence, position, etc. In our article you will find out everything about the state of the art, various applications and you will get answers to your questions about optical sensors. Read how an optical sensor can meet your needs.
Cable pull sensors, also known as cable pull sensors or cable pull displacement sensors, are precise measuring instruments that provide reliable and accurate displacement measurement through a simple but effective principle: a cable is pulled out in proportion to the movement of the measurement object. Their easy handling and high flexibility make them ideal for use in Industrial automation, vehicle systems and construction technology.
Current sensors measure currents. In this post, discover the latest developments in current sensing, including advanced Hall sensors. We will introduce you to new products and show their possible applications. Find out how modern current sensors from various companies improve accuracy and efficiency in various industries Automotive and Manufacturing increase.
The temperature sensor is indispensable in the Measurement Technology and process control. The latest developments in temperature sensing are multifunctional and focus on sensor materials and measurement accuracy as well as IO-Link integration. This article also shows how the latest sensors are used in industrial and technological contexts. Learn how advanced temperature sensors from various manufacturers increase precision in critical applications.
An ultrasonic sensor takes millimeter-precise measurements of the distance of objects or the fill levels of media such as liquids. It uses ultrasonic waves as a displacement sensor. When measuring distance, the measuring principle of sound transit time measurement of high-frequency sound pulses is often used. Objects can be metal, non-metal, transparent, powdery or liquid.
An angle sensor often has to function reliably even under harsh operating conditions. These sensors provide accurate angle data that is used in applications in Mobile work machines, Automotive engineering and Industrial automation are needed. Discover in our article how angle sensors work and their technological advantages using the example of some applications.
The users have their say in our application stories. They describe the problem and show solutions that they have developed together with some sensor specialists. A transport shuttle from Montratec has absolutely nothing to do with the Orient Express at Marvel Studios.
There is hardly an industry left that does not have something to do with sensors. Sensor technology can be found everywhere and accompanies you from the time you get up to the time you go to sleep, from the land of the rising sun to around the entire globe. And so just a few of our industry examples reflect the huge diversity that is growing day by day.
Get on the plane and just a few hours later get off again thousands of kilometers away: Airplanes take us to almost any place around the world. Innovative scan technologies from Pepperl + Fuchs can help ensure that an aircraft is not only comfortable, but above all safe.
Precise positioning and speed control of elevator cars is a prerequisite for an optimal journey. Any distance/time curves can be driven using rotary encoders for position and speed detection. While incremental encoders are suitable for speed measurement, position determination is achieved with absolute encoders. Baumer offers an extensive range of encoders for elevator construction.
In the area of assistance systems for z. B. self-driving cars Many automobile enthusiasts rely on lidar technology. lbeo Automotive Systems has developed new lidar sensors for this purpose. The Ibeonext has a new type of photon laser Measurement Technology. It generates a high-resolution 3-D point cloud for the reliable detection of objects.
The efficient control of machines and systems in battery cell production requires many sensors that work with different measurement methods. The sensor technology from Pepperl+Fuchs belongs in the Automotive industry to the standard equipment. Based on decades of experience, the company offers all relevant measuring devices for battery production from a single source.
Energy harvesting pioneer Enocean presents a new multi-sensor. In the PTM form factor from the manufacturer of maintenance-free wireless switches and sensors, the sensor module provides data for building automation and the Internet of Things (IoT). The integrated solar cell generates all the energy required for operation.
With the help of high-precision inductive sensors, significant added value can be generated in the production environment: all component states can be queried precisely and thus predictive maintenance can be implemented. At Baumer “Smart Gripping” begins the digitalization of sensor technology.
With the Vero-S modular system from Schunk, the workpiece and clamping device can be fully automated and quickly fixed, positioned and clamped in the machine. The Vero-S AFS3 IOL interrogation sensor provides information about three clamping states of the modules.
Jumo, a global company, offers an extensive portfolio of high-precision sensors and automation technology for temperature, liquid analysis, pressure, level, flow and humidity. The company is also known for its customized automation solutions.
Jumo is on a dynamic development path to become a leading provider of system solutions and technologies in industrial sensors and automation. This transformation is clearly evident in the integration and networking of modern technologies such as SPE, IO-Link and the Sensor-to-cloudCommunication into the system world of the automation engineer.
The global hydrogen economy is in full swing and is an important part of the energy transition. Jumo would like to participate in this development and is positioning itself with its Measurement Technology as a system and solution provider for hydrogen production. Pressure and temperature sensors, Conductivity sensors or pressure transmitters ensure quality here.
The inventor of the proximity switch Pepperl + Fuchs is at the same time a pioneer and innovator in sensor technology and explosion protection. The extensive portfolio of sensors for industry includes inductive, capacitive, ultrasonic, photoelectric and magnetic field sensors as well as rotary encoders and identification systems. These sensors are used in a number of industries including factory and process automation.
Acceleration sensors and inclination sensors from the IMU F99 series from Pepperl+Fuchs were developed specifically for dynamic applications such as those found in the Wind power or at Construction can be found. Both inertial measuring systems offer 360 degree measurement in three axes. Read how an acceleration sensor in a wind turbine and an inclination sensor in an excavator demonstrate their advantages.
Level sensors, also known as level meters or level sensors, are devices that are used to measure the level or quantity of a medium within a container or tank or are used for limit level detection. They are required in many applications for level measurement, such as in the process industry, Food industry, chemical industry, water and wastewater treatment and many more. Pepperl+Fuchs has a solution for every application.
Inductive sensors from Pepperl+Fuchs are used in a wide variety of applications and sectors in the process industry and industrial automation. No matter whether for Position detection the metal objects or as proximity switch in the machine tool, an inductive sensor from the manufacturer reliably detects metallic objects even with a large switching distance.
The new radar sensors for detecting Distance, speed and Direction of movement from Pepperl+Fuchs are extremely compact. Housed in an IP68/69 housing, they are particularly robust. The design also allows maximum flexibility during assembly. The rotatable and pivotable sensor head of the radar sensor can be optimally aligned to the target area in almost any installation situation.
Ultrasonic sensor technology has now arrived in all industrial areas. Their USP features are reliability, versatility, precision and robustness. Even under the harshest environmental conditions, ultrasonic sensors are insensitive to contamination because the sensor surface cleans itself through vibration.
Pepperl+Fuchs offers based on 2D and 3D Cameratechnologies offer a wide range of options for detection, identification, positioning and measurement in factory automation. The "Smartrunner" technology combines the powerful light section process with a vision sensor including LED lighting. This is what the 2D vision is based on Sensors "Matcher" and "Detector".
The industrial and automotive supplier Schaeffler offers a variety of integrated sensors that have been specifically developed for use in the automotive industry and industrial automation. Their portfolio includes sensors for condition monitoring and diagnostics in various applications, including temperature, pressure, speed and position sensors. These sensors are integrated into a number of products, such as in Bearings or linear systems.
Schaeffler offers sensors for Cobots, which in precisionStrain wave gear are integrated. With this concept for measuring torque, shorter cycle times are possible Robotic possible. Methods like these enable significant progress in the widespread use of the collaborative robots in industrial automation.
Schmersal offers a broad portfolio of safety sensors that are specifically designed for use in industrial safety applications. These include magnetic, optoelectronic and inductive safety sensors that are used in various configurations for monitoring and controlling machines and systems. These sensors are designed to increase safety and efficiency in automated and manual work environments by providing precise monitoring and protection capabilities.
Schmersal's extensive portfolio of safety switches, safety locking devices and safety sensors for machine safety is used to monitor machines or protective doors and allows the protective device to be precisely adapted to the application. It also includes products for specific requirements such as: Explosion protection or hygienically sensitive use.
Turck offers an extensive portfolio of sensors for industrial applications. The range includes inductive, capacitive, magnetic field-based, optoelectronic and ultrasonic sensors as well as pressure sensors. Many of these sensors are IO-link capable and therefore support Industry 4.0 applications. These products are used in a variety of industries to automate processes and monitor machine functions.
Turck offers non-contact and conventional encoders in various designs. The encoders are incremental, absolute with hollow shaft or solid shaft in sizes from 24 to 102 mm diameter. They are vibration-resistant, robust and work even in demanding environments. Here we present to you the new developments such as the Profinet absolute rotary encoders.
Inductive sensors from Turck record contactlessly based on the wear-free functional principle metal objects. The Uprox sensors are characterized by their special coil concept. The factor 1 sensors offer the largest switching distance on metals. A new inductive sensor based on Uprox technology has now been developed in a cuboid shape for logistics and another for the first time for carbon detection.
Turck's extensive portfolio Temperature Sensors also in combination with moisture measurement or vibration measurement offers a wide selection for a wide variety of applications. The comfortable temperature sensor series TS+, for example, is very flexible, easy to install and quick to set up. The new combined temperature/vibration sensor CMVT with IO-Link also offers results with high accuracy.
Different measuring principles are used to record limit levels or measure fill levels. Turck offers a comprehensive portfolio for various media and environmental conditions. This also includes the ultrasonic level sensor and the radar sensor for level measurement. IO-Link interfaces make the sensors IIoT suitable.
A sensor is a device that detects certain physical or chemical properties such as temperature, light, pressure, humidity or movement and converts them into a signal that can be easily measured and processed. Put simply, a sensor senses changes in its environment and transforms this information into a form that can be understood and used by humans or machines.
There are numerous types of sensors that differ according to their function and the parameter to be measured. Some of the common sensor types are:
There are different types of sensors. One can differentiate:
Corresponding are:
Or you can differentiate between functions and energy supply:
In sensor technology, the “actual value” refers to the actually measured quantity or the condition as recorded by the sensor system. The "target value", on the other hand, is the desired or specified target value that should be achieved in a process or system. Typically, actual and target values are compared to decide whether corrective actions are required to control or regulate the process.
A transducer, also known as a sensor, is a device that records physical or chemical properties such as temperature, pressure, light and converts them into an electrical signal. A probe, often part of the sensor, is the specific element or component that comes into direct contact with the medium to be measured and records the physical quantity. In short, the sensor records the quantity, the transducer converts it, and the actual value is the result of this measurement.