Communication: Technology for Industry 4.0
Gateways, switches, networks, standards such as Ethernet Ethercat, OPC UA or IO-Link and much more for digital transformation
Image: Pepperl + Fuchs
Automation | Technology for industrial evolution
Automation technology 2024 – The most important things in brief
Automation technology has developed more rapidly in recent years than ever before and forms the backbone of Industry 4.0. Modern production plants are networked, flexible and intelligent, which enables efficient and tailor-made production The use of artificial intelligence (AI) opens up new possibilities, but also brings challenges for research and development (R&D). Hurdles still need to be overcome, particularly in data analysis, data security and ethics.
Currently, companies present groundbreaking innovations such as autonomous robots for manufacturing, logistics or quality control, intelligent sensor systems for collecting real-time data for predictive maintenance to optimize production processes or advanced human-machine interactions such as AR and VR, which enable remote support and remote maintenance.
These innovations show how far development has already progressed, but also that the path to fully integrated and self-optimizing production is not yet complete. The R&D departments are faced with tasks such as the further development of interoperable standards for communication between different systems and machines, improving cybersecurity to ensure data integrity and confidentiality, and optimizing algorithms for data analysis and decision-making.
The following new products bring you a little closer to the vision of the future:
AI your friend and helper – Podcast
16.09.2024/XNUMX/XNUMX | In the videocast episode AI: Where is it?, Christian Nomine from Mitsubishi Electric shows why intelligent technologies are the decisive factor for maintaining and establishing highly competitive manufacturing operations. Companies can use machine learning to expand the know-how of their experts and support knowledge transfer.
Boston Dynamics: Spot, Atlas and Stretch robots
11.09.2024/XNUMX/XNUMX | Boston Dynamics is revolutionizing robotics with its advanced robots such as Spot, Atlas and Stretch. In this article, you will learn about the latest developments and applications of these fascinating robots that are used in various industries. They are bringing new momentum to logistics, transportation, manufacturing and inspection and many other sectors.
3D camera delivers information from as little as 20 cm
03.09.2024/3/XNUMX | IDS is expanding its portfolio with a new XNUMXD camera from the Ensenso series. This camera is characterized by a compact, robust design that was specially designed for industrial applications. Particularly noteworthy is the combination of an extremely short working distance and a large field of view, which makes the Ensenso B ideal for bin picking applications.
CC-Link enters Ethernet multi-protocol
26.08.2024/XNUMX/XNUMX | Turck now combines the world's most important Ethernet protocols in one solution: The automation specialist is expanding the multi-protocol Ethernet capabilities of its TBEN-S and TBEN-L block I/O module series to include CC-Link IE Field Basic. Devices with this standard work in networks with Ethernet/IP, Profinet, Modbus TCP or CC-Link IE Field Basic without manual adjustments.
Safe positioning systems for intralogistics
12.08.2024 | In order to ensure safe material and goods flows such as shuttles, cranes or electric monorails, autonomously operating systems depend on safe absolute positioning and safe speed detection. However, conventional technologies are very complex and time-consuming. Pepperl+Fuchs now offers a significantly simplified safety solution.
Segway robotic lawnmower: a few clicks and start
05.08.2024/XNUMX/XNUMX | Segway offers effortless and intelligent mowing with the Navimow i series. This is made possible by a unique positioning system, AI-supported assistant mapping and other intelligent functions such as mowing according to a schedule. Simple commissioning can be done virtually via the Navimow app.
Safety interlock even more flexible with new accessories
31.07.2024/40/119,5 | Thanks to new accessories and expanded features, the AZM40 safety interlock from Schmersal now offers even more versatile application options. With dimensions of 20 x 2000 x XNUMX mm, the world's smallest electronic interlock is ideal for small safety doors, maintenance hatches and confined installation spaces. Despite its compactness, it achieves an impressive locking force of XNUMX N.
6-axis robot moves radar sensor test system
22.07.2024/6/XNUMX | More and more radar sensors are being integrated into our cars today. In order for them to deliver reliable results, the increasingly complex sensors must be tested and calibrated in production. NOFFZ offers test and automation systems for these tasks. XNUMX-axis robots from Mitsubishi Electric become an unusual measuring device.
TNC control with context-sensitive support
July 19.07.2024, 7 | Heidenhain is presenting a variety of new solutions aimed at increasing productivity, quality and process reliability. A highlight is the new hardware variants of the TNC24 control, which expand the application possibilities with three screen sizes (19", 16" and 16") and two different keyboard units. A particular focus: the new 7" variant TNCXNUMX basic.
Ueye+ XCP and XLS cameras for low-light
03.07.2024/2/662 | The compact Ueye+ XCP and XLS cameras from IDS offer exceptional image quality even in low ambient light. IDS is the first industrial camera manufacturer to present the 2 MP IMXXNUMX sensor from Sony's Starvis XNUMX series in color and monochrome versions. These sensors are designed for maximum light sensitivity.
Infrared cameras for industrial VGA thermography
28.06.2024/640/XNUMX | Precise temperature measurement is crucial for the success of many industrial processes. Optris has introduced the Xi XNUMX, a new infrared camera that can be used to measure temperatures in VGA resolution in mechanical engineering and the supplier industry safely, without contact and at a good price-performance ratio.
IoT wireless sensor nodes for seamless network connectivity
26.06.2024/XNUMX/XNUMX | Pepperl+Fuchs is improving the IoT landscape with the autonomous radio nodes Wilsen.valve and Wilsen.node. These battery-operated devices eliminate the need for cabling in large-scale systems and enable the reliable connection of assets. They provide precise measurement and position data and monitor the status of the connected sensors.
Functional safety according to SIL 3 and PLe
25.06.2024/3/XNUMX | The SCU-DR safety controller from Müller Industrie-Elektronik complements the TÜV-certified SMM safety measurement module, which was developed for load, force and pressure measurements in accordance with SILXNUMX and performance level PLe. This combination offers a sophisticated complete solution for safety-critical applications in industrial automation.
Routers and gateways for the 5G network
25.06.2024/5/5 | Hy-Line has expanded its portfolio to include XNUMXG-capable industrial routers and gateways. These new products leverage the benefits of XNUMXG in terms of data speed, network capacity and response time to securely and efficiently integrate devices and machines into the corporate network. These solutions are specifically designed for manufacturing, medical technology and transportation.
Functional safety according to SIL 3 and PLe
25.06.2024/3/XNUMX | The SCU-DR safety controller from Müller Industrie-Elektronik complements the TÜV-certified SMM safety measurement module, which was developed for load, force and pressure measurements in accordance with SILXNUMX and performance level PLe. This combination offers a sophisticated complete solution for safety-critical applications in industrial automation.
High-precision stable temperature sensors
21.06.2024/100/100 | Disynet offers high-precision solutions for temperature measurement with its PT180 temperature sensors and the Kapton thermocouples of the Mesurex brand. The PTXNUMX sensors measure very precisely and work very stably. This makes them suitable for applications in industry, research and in the laboratory where temperatures of up to XNUMX °C are required.
Non-contact magnetic tape position sensors
19.06.2024/30/XNUMX | ASM is expanding its portfolio to include the Posimag lin magnetic tape position sensors. These non-contact measuring systems have a high resolution and are insensitive to dirt and are therefore suitable for extreme operating conditions. The non-contact, high-resolution measuring system is designed for measuring lengths of up to XNUMX m.
Use of recycled material in safety switches
11.06.2024 | Schmersal plans to manufacture the plastic housings in its safety switches with 20% recycled material. This initiative is part of the company's sustainability strategy to reduce the carbon footprint and promote resource-saving technologies. Initial tests by the Lüdenscheid Plastics Institute show positive results.
Modular Ethernet APL terminals
June 05.06.2024, XNUMX | Ethernet APL is not just about pure process data, but especially about status information from field devices for diagnostics and predictive maintenance. Beckhoff therefore integrates this technology into its modular terminal portfolio.
For human-robot collaboration in the laboratory
May 27.05.2024, 2024 | At Achema 6, ABB Robotics is presenting the 3-axis cobot Gofa for automated sample handling in the laboratory. At the “Cobot AI Sample Sorting” exhibit, the Cobot fills a centrifuge with a batch of unsorted samples and then structures them into a rack. The object recognition is carried out by an AI-based XNUMXD vision system.
UHF RFID reader makes flows of goods transparent
May 07.05.2024, 800 | RFID systems from Pepperl+Fuchs are used in factory automation, primarily with PLCs, to ensure secure processes and transparency in production. The new UHF RFID read/write device IUR-F1-V4D-XNUMXA* now enables comprehensive transparency in logistics applications adjacent to production.
Articulated arm robots for digital transformation
May 06.05.2024, XNUMX | Mitsubishi Electric introduces its new Melfa series articulated robot. The robot arm combines advanced hardware, intelligent software and offers seamless integration into the digital manufacturing environment as well as a higher payload, more reach and a larger portfolio across all price segments.
Functional machine safety from Tec.nicum
30.04.2024/XNUMX/XNUMX | At the Tec.nicum Academy, Schmersal imparts extensive knowledge about functional machine safety. Here you will find information about upcoming and past events. Discover the comprehensive training offers of the tec.nicum academy for machine and plant safety.
New sensor class simplifies positioning tasks
April 24.04.2024, 2 | The smart XNUMXD profile sensors from the OX series from Baumer offer an innovative solution for precise and fast positioning tasks in automation: These sensors, still considered an insider tip, represent an economical and efficient alternative to traditional smart vision sensors and multi-sensor solutions.
Ex-protected tablet with AR qualities
09.04.2024/04/2 | Pepperl+Fuchs is adding the "Tab-Ex 2 Pro DZ4 / D10" device to its "Tab-Ex" tablet series. This is based on the robust Samsung Galaxy Tabactive480 Pro. It has a bright but lightweight XNUMX" touchscreen with XNUMX nit and the latest hardware and connectivity standards.
Programming robots for cable handling
March 18.03.2024, XNUMX | Artiminds Robotics introduces an innovative cable handling application for precise cable harness assembly. The sensor-based robot automation demonstrates the robust detection, picking and joining of freely hanging, slack parts such as lines and cables.
Smart robot software for processes with tolerances
29.02.2024/XNUMX/XNUMX | If you try to automate tolerance-related processes using the traditional approach, it is often a big challenge. With the smart robot software from Artiminds Robotics, reliable solutions can be created very easily, as three examples show.
Robotic lawnmower with new corner technology
17.02.2024/1/XNUMX | Husqvarna is expanding its range of wireless robotic lawn mowers with two models designed for medium-sized gardens. Both are compatible with Husqvarna's EposXNUMX satellite navigation system. The manufacturer is introducing its groundbreaking Edgecut technology with these models.
Industrial radar sensor with CAN interface
16.02.2024/68/69 | The new radar sensors from Pepperl+Fuchs are extremely compact. Housed in an IPXNUMX/XNUMX housing, they are particularly robust. The design also allows maximum flexibility during assembly. The rotatable and pivotable sensor head of the radar sensor can be optimally aligned to the target area in almost any installation situation.
5 stumbling blocks in robot automation
13.02.2024/XNUMX/XNUMX | More and more companies are dealing with the topic of robot automation. But many projects still fail during planning. A free white paper from Artiminds analyzes the five most underestimated stumbling blocks when using robots and shows which aspects you should pay attention to.
Infrared camera with incredible 8 µm optics
03.02.2024/640/2 | The structures of electronic assemblies are becoming smaller and smaller and are very compact. To ensure that the PI 2i thermal imaging camera from Optris measures temperatures precisely and geometrically even in chip-level structures, it has been equipped with the new MOXNUMXX microscope optics with XNUMXx magnification.
Teaching box for faster use of robots
31.01.2024/86/XNUMX | Mitsubishi Electric is launching a teaching box with the RXNUMXTB. With it, users can set up, program, convert, maintain and troubleshoot Melfa robots. This simplifies the interaction between humans and machines and makes automated processes highly efficient.
Heavy-duty industrial robots as all-rounders
16.01.2024/XNUMX/XNUMX | Kuka presents its new industrial robot KR Fortec. The all-rounder for heavy loads is energy efficient and dynamic in handling applications and delivers high performance in a small space. With its high dynamics, the energy-efficient heavy-duty robot ensures low cycle times.
Application phase for 3rd Roibot Award 2024 started
15.01.2024/3/5000 | Igus is again looking for creative low-cost automation projects with the fastest return on investment. For the third time, the motion plastics specialist has honored them with the Roibot Award. Users can apply now and, among other things, Win low-cost automation products worth XNUMX euros.
PLC with IIoT functions
09.01.2024/5/XNUMX | Mitsubishi Electric is bringing IIoT functions to plants that use the Melsec iQ-F series PLC controller with its updated FXXNUMX-ENET Ethernet module. This use of the connection to cybersecurity, cloud systems and email functions offers greater security as well as improved data management and connectivity.
Speed sensor for mobile machines
06.01.2024/10/XNUMX | With the robust speed sensor GEL SEIXNUMX, Lenord+Bauer presents an innovative solution for mobile work machines. This sensor was designed for challenging environmental conditions. The tachometer guarantees high mechanical stability thanks to its robust stainless steel housing and the robust cable gland
Fastest laser sensors with highest performance
03.01.2024/1420/8 | Micro-Epsilon's Opto NCDT 16 series laser sensors offer doubled measurement rates up to XNUMX kHz and XNUMX bit digital/analog conversion. They are now the fastest laser sensors in their class. The optical sensors are suitable for advanced automation series applications.
Automation technology from B to S
Image processing | Industrial camera, vision sensor & Co.
Industrial Image Processing is a technology used in many industries to perform visual inspections, quality control and automation. From the individual component to the highly complex image processing system, the Quality of products in industrial manufacturing and numerous other industries.
handling
gripper | pneumatic, electrical, magnetic
Electric and pneumatic grippers are used in automated manufacturing and assemblingWhile an electric gripper works on the basis of electricity supply, the pneumatic gripper uses compressed air.
Handling and conveying technology | Transport, transfer & handling
Handling and conveyor technology plays a central role in modern production processes. Innovative solutions and technologies enable more efficient processes. Read about innovative automation and special applications that help companies to Material flow processes to optimize and remain competitive.
Communication Technology | For the digital transformation
Without networking the individual elements of a value chain, there would be no Industry 4.0. Operating data, measurement data, diagnostics, predictive maintenance, the Internet of Things. Much of the data required for digital transformation must not only be transported, but also analyzed and processed.
Robotics | Everything you need to know
You want yours Automate production? Then you will find extensive specialist knowledge from manufacturers and their latest innovations in this rapidly growing sales champion area of robotics. Complex industrial robots and collaborative cobots with their very simple programming are presented, as well as robot components and users with interesting applications.
Sensors | The whole world of sensor technology 4.0
In addition to communication technology for Networking Of all the components involved in the smart factory, more and more intelligent components are needed that make their own data available to the systems that process it. Smart sensors collect this data.
Safety technology | For industrial automation
Safety technology has never been more necessary than in complete automation. In order to achieve the required safety safety devices To ensure safety during the production process and assembly, not only the Machinery Directive Application-specific standards according to DIN, ISO & Co. must also be met.
Software for automation technologies
Code meter for monetizing embedded software
Codemeter is a technology for monetizing and protecting Embedded SoftwareThe Codemeter Embedded static library provides the licensing and cryptography functions of Codemeter via a specific API for embedded operating systems such as Android, Linux Embedded, QNX, VxWorks and Windows.
Ctrlx Automation | Automation kit with operating system
In 2020, the Ctrlx Automation a paradigm shift in the market. The open automation platform was developed based on the principle of a smartphone. Now the automation kit is being supplemented with the real-time capable, Linux-based operating system Ctrlx OS granted even more freedom.
Create backup with PC image and easily install
If a plant shutdown occurs due to a defective IPC, you have to act quickly. Backup you should have an up-to-date image of the corresponding installation and be able to upload it as easily as possible.
Configuration software for IO-Link sensors
Sensors that generate large amounts of data can collect and make available the information required for Industry 4.0 via digital interfaces. However, systems are also needed that convert data into information. The first module of the digitalization platform Moneo helps to create open and scalable solutions.
Versiondog data management – a look into the past
In automated production today, three things are important in the same ranking: securing, comparing and versioning software versions and device specifications. Versioning software Versiondog has been performing every single task for years. However, Versiondog has stopped developing the software. The successor solution is called Octoplant.
Control technology | For industrial automation
The control technology and the Control Engineering are each a sub-area of Automation services. Modern production systems such as CNC machines are controlled by Industry 4.0 compatible controllers such as programmable logic controllers (SPS) Or CNC and TNC controls.
advanced technology
Digital Transformation | This is how it can succeed
Digital transformation is having a lasting impact on our working world and society. It is not just about introducing new digital tools, but also about a fundamental change in the way we work and create value. The aim is to become more efficient, develop new business models and adapt to a constantly changing digital environment.
Digital twin | Mirror image of reality
The digital twin has become an indispensable part of industry and is increasingly being used in a wide range of areas. It improves internal processes through precise virtual images of physical objects and processes. Advanced simulations and real-time analyses now enable comprehensive optimization and increased efficiency. Digital twin technology is already deeply rooted in many industries.
Through the jungle of IoT terminology
No matter what area, be it industry, consumer electronics, smart cities or smart homes, the term IoT has long been indispensable. The use of the term has increased exponentially. But what are we actually talking about? Minebea Mitsumi guides us through the jungle of terminology of the Internet of Things.
3 Introductions to Generative AI
Generative AI is at the forefront of digital transformation. In this article from the start-up Schopf Meta Consult, founder Peter Schopf describes the origins and significance of Generative Artificial Intelligence and presents three entry-level scenarios for companies that can be implemented quickly and easily. Together with his Meta Business Twin (MBT), he presents the practical application.
Artificial Intelligence | trends and developments
Artificial intelligence (AI) will change our lives in ways we never thought possible. It seems as though there are new breakthroughs and developments in AI technology almost every day. From data analysis to natural language processing, systems have evolved greatly. Recently, however, AI has reached a whole new level. Find out what this is, where the technology could lead and how it is already being used here.
Open source mesh network for the smart city
Interoperability is crucial for the development of smart cities. Paradox Engineering has looked intensively at the question of why cities today should focus on openness and say goodbye to proprietary data formats and technologies. The solution is the open source mesh network. Paradox and Minebea are working on this together with UCIFI.
Metaverse | My first experience with the Metaverse
In addition to Siemens and Deutsche Bahn, Igus is also experimenting with the Industrial Metaverse. The resulting digital parallel universes could have a disruptive effect on sales, engineering and service, just as the introduction of assembly lines or robotics once did. I went straight into the Iguverse and felt like the leading actress in James Cameron's not-yet-invented blockbuster "Avartar Industry".
smart city | Mega buildings, infrastructure, technologies
Humanity is growing inexorably, consuming more and more resources and facing major challenges in urban development, infrastructure and mobility and the prevention of climate damage. There are many practical and visionary model projects for the Smart City. Here we present smart technologies and products for sustainable urban development, surrounded by breathtaking mega-structures.
Applications and Industries
Manufacturer know-how of the companies
Artimind's Robotics offers software solutions, advice and services related to robot-assisted automation. With Artiminds RPS and LAR, users receive consistent and flexible programming software that does not require any programming knowledge. This saves you time and money.
Detailed information about the new products can be found on our partner pages:
EKS angel has specialized in industrial network technology and data communication with a focus on fiber optics (LW). The portfolio includes complete LAN solutions, media converters, switches, I/O converters, bypass systems, splice boxes and splice panels.
Detailed information about the new products can be found on our partner pages:
With its Low Cost Automation offer is Igus set out to lower the barriers to entry into the age of automation. Affordable and user-friendly robotics with Motion Plastics from Cologne, plus various online tools for design, calculation and configuration are available to get you started.
Detailed information about the new products can be found on our partner pages:
Jumo offers an extensive portfolio of high-precision sensors and automation technology for temperature, liquid analysis, pressure, level, flow and humidity. The company is increasingly developing into a solution provider for customized automation solutions. To this end, it integrates various communication standards into its products.
Detailed information about the new products can be found on our partner pages:
koco Motion has developed the automation platform Kannmotion together with the company Adlos. The result is extremely cost-effective and individually designed servo motors with controls and encoders.
Detailed information about the new products can be found on our partner pages:
For robotics and automation Mayr Antriebstechnik powerful safety brakes and safety clutches tailored to the industry. These are used successfully in countless robot applications worldwide. Solution concepts are being developed for factory automation in which clutches and brakes can be used for condition monitoring and predictive maintenance.
Detailed information about the new products can be found on our partner pages:
MinebeaMitsumi offers high-frequency solutions that ensure smooth data communication for navigation and entertainment, especially in the vehicle sector. The range also includes innovative antennas tailored to customer requirements.
Detailed information on the following topics can be found on our partner page:
The specialization of Optris In automation, infrared cameras are used for image processing. With their high thermal sensitivity and fast frame rates, they are ideal for real-time thermography and precise temperature measurements. They have a wide range of uses, from quality assurance to medical prevention to monitoring industrial processes.
Detailed information about the new products can be found on our partner page:
Mitsubishi Electric offers innovative quality products for production automation. PLC and CNC controls, industrial robots and cobots are among the most powerful on the global market - including tailor-made solutions and comprehensive service and support. Future technologies such as artificial intelligence, predictive maintenance, digital twins or digital transformation are no foreign words in Ratingen, because they are lived there.
Detailed information about the new products can be found on our partner pages:
- CNC Control
- Cobots
- Digital Transformation
- Edge Computing
- HMI operator terminals
- Industrial robots
- Articulated
- Predictive Maintenance
- Robot programming
- Scara robot
- SPS
Pepperl + Fuchs is considered a pioneer and innovator in sensor technology and electrical explosion protection worldwide. The focus is on meeting customer-specific needs in factory automation and process automation. With the wide range of sensors and process interfaces, every requirement can be covered: from standard components to the implementation of complex application solutions.
Detailed information about the new products can be found on our partner pages:
- Acceleration + tilt sensor
- data glasses
- Level sensor
- functional safety
- HMI platform
- IIoT
- Inductive sensor
- Gateways + Communication Technology
- Mobile Devices
- radar sensor
- RFID and barcode scanners
- Ultrasonic sensor
- Vision sensor
Schaeffler offers a wide range of integrated sensors that have been specially developed for use in automotive production and industrial automation. The portfolio includes sensors for condition monitoring and diagnostics in various applications. The wave gears and planetary gears for robotics often exceed the current state of the art.
Detailed information about the new products can be found on our partner pages:
Schmersal develops and produces systems and solutions for machine safety and occupational health and safety. These are often complete solutions and are available from a single source: components, controls and software programs are used to create individual safety concepts. An extensive range of services including manufacturer-neutral safety consulting awaits you at the Tec.nicum Academy.
Detailed information about the new products can be found on our partner pages:
- Light barrier, light grid, light curtain
- Learning machine safety
- Safe field box
- Safety relay
- Safety switches & sensors
- Safety control
Turck offers digitally networkable solutions for efficient automation systems in factory, process and logistics automation and brings intelligence to the machine with its products. Robust I/O solutions in IP67 as well as user-friendly software & services are used in numerous industries. There they record, process and transmit the relevant production data from the sensor to the cloud.
Detailed information about the new products can be found on our partner pages:
