Control panels, special solutions are increasingly in demand. The Heinrich Kipp factory follows this trend with the new 3D configurator, which enables an individual design of control panels. Specific values ​​are easily entered online. Production then takes place with the 3D printer.

In the industry, the 3D printing is currently still mainly used for the realization of prototypes. He is in the field of production of plastic parts a serious alternative to conventional manufacturing processes. Finally, individual workpieces can be produced quickly and inexpensively - starting from the 1. "That was also the idea from which we developed the 3D configurator," explains Mike Tobien, Product Manager at Kipp. "We want to give our customers even more flexibility in designing their keypads and become the first supplier in this industry to establish the innovative technology of 3D printing."

Intuitive operation for the best possible results

When developing the practical online tool, the control unit specialist attached great importance to ease of use: After logging in, the customer first enters specific parameters such as the radius or thread diameter of the desired components. Then he determines the desired color and number of pieces. After completing the configuration, the data is processed and forwarded to the 3D printer. Order completion and payment process take place as usual. "The entire process is extremely quick and intuitive," emphasizes Mike Tobien. “Time-consuming searches for suitable control elements in the catalog or online shop are a thing of the past.” The configurator for bow handles and ball knobs is currently available. The products can be customized by adding the customer's logo.

Materials with individual coating

The individually configured stirrup handles and ball buttons are made of thermoplastic as standard, but the customer can also choose a version in Alumide. "This is a new material, a mixture of plastic and aluminum," explains Mike Tobien. "Alumide offers users various benefits such as temperature stability up to 170 degrees Celsius, high abrasion resistance and good long-term availability."

The controls are lubricated after 3D printing, resulting in a very smooth surface with a nice look. Subsequently, the painting takes place, whereby the customer can choose between different colors. Kipp uses a special lacquer with an extreme abrasion resistance. "Unlike regular injection molding, the 3D print controls are sprayed white and their color is first applied to the finish," explains Mike Tobien. "The thermoplastic models are available in black, blue, red, green, orange and yellow, alumide versions currently in silver gray."

Efficient realization without toolmaking

However, the individually configured keypads not only allow a high level of flexibility, but also provide financial benefits. Compared to conventionally produced special solutions, 3D printing saves costs because no special tools are needed.

"Individual tools for plastics production cost a few thousand euros," explains Mike Tobien. "This cost point can be completely avoided with the printed keypads." The design effort is eliminated: Regular special solutions must be implemented by the development department according to the requirements of each application. The 3D Configurator, on the other hand, allows the customer to enter the respective parameters directly. Last but not least, the costs of storage are also reduced for the manufacturer due to the production "on demand". "These are all reasons why we can offer the controls from the 3D printer comparatively efficiently," says Mike Tobien. "Special savings are available for customers who need special parts in quantities from 1 to 100."

Extension of the offer planned

The 3D configurator has a great interest in the market. "Among other things, we received very positive feedback at trade fairs," says Mike Tobien. "The technical possibilities combined with the technology of 3D printing have convinced the trade visitors in all its aspects." Accordingly, the company is already planning an expansion of the range: It is conceivable that the 3D Configurator will soon also include classic control and control buttons or T-handles will be available - even smaller assemblies could be realized. "The 3D printing is the future when it comes to the manufacture of individual control panels," concluded Mike Tobien.

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