Online magazine for design and development

Here you will find everything that the designer needs for his design and the development engineer for his new development, from the draft to quality assurance in production, such as new products, their applications, new technologies or research results. Company reports as well as topics on technological and megatrends in all industrial sectors complete our range of industry news. Let's start with the news.

Company News

Annual report 2023, 247 new products and Igus Go app
Igus is presenting the new business figures and presenting 2024 new products at the Hannover Messe 247 and would like to advance the goal of “Zero Lubrication” with the Igus Go app.
IFM will increase sales to over EUR 2023 billion in 1,4
IFM Electronic was able to increase sales again in the 2023 financial year. The preliminary consolidated financial statements show a new sales record with sales of over 1,4 billion euros and growth of 3%.
Jumo Campus for sensors and measurement technology
Jumo has designed further training courses with a view to the currently exciting topics being discussed in individual sectors and offers corresponding seminars as part of the Jumo Campus.
Schaeffler AG increases sales by 2023% in 5,8
Schaeffler AG's sales increased by 2023% to EUR 5,8 billion in 16,3. Currency-adjusted sales growth was 5,8 percent, which is within the forecast for the 2023 financial year.
New automotive production site in the USA
The Motion Technology Company Schaeffler will expand production in the USA with a new automotive production site. The new facility will be located in Dover, Ohio.
AREAS OF EXPERTISE

Industry news for your design and development from the specialist areas

Sensors

Sensors

New sensor class simplifies positioning tasks significantly

The smart 2D profile sensors from Baumer define a new sensor class for precise and fast positioning and inspection tasks.

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cables and wires

cables and wires

PTFE and PFAS free Chainflex cables

Igus gives the “PFAS free” seal to 95% of its Chainflex cables, which are free of the harmful substances PFAS and PTFE.

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Drive Elements

Drive Elements

New manufacturing technologies improve crown gear production

Welter Zahnrad has further developed its production processes for crown gears and can now produce them in quality 3967 according to DIN 5.

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IPC

IPC

Ex-protected tablet with augmented reality qualities

Pepperl+Fuchs is expanding its Ecom “Tab-Ex” tablet series with a device based on the robust Samsung Galaxy Tabactive4 Pro.

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INDUSTRY SPECIALS

Industry news for your design and development from the branches

Mobile Machinery

Mobile Machinery

Tailor-made brakes for autonomous forklifts

Kendrion Intorq has developed innovative braking technology with Bastian Solutions for the new autonomous forklift CB18.

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Mobile Machinery

Mobile Machinery

Cylindrical roller bearings for heavy industrial gearboxes and construction machinery

Schaeffler is introducing new cylindrical roller bearings in which the service life has doubled and the load capacity has increased by 24%.

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Automobile

Automobile

IO module secures hydrogen filling stations from Resato

Resato Hydrogen Technology has implemented a modular and scalable concept for H2 filling stations with Turck and its IO modules.

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food technology

food technology

Lubrication and sealing-optimized linear guide

Schaeffler presents linear guides for food technology with optimized seals, wipers and long-term lubrication units.

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EXHIBITION SPECIALS

Industry fair news

Hannover Messe promotes energy for sustainable industry
As a networked industrial ecosystem, the exhibitors demonstrate how climate neutrality can be achieved through the use of electrification, digitalization and automation under the guiding theme of Energizing a sustainable Industry.
Control Fair 2024 | The industry is already looking forward to Stuttgart
Control 2024, the important international trade fair for quality assurance, will take place from April 23rd to 26th in Stuttgart. The trade fair places a particular focus on automation and digitalization.
SPS Nuremberg: Now in 16 halls!
The SPS – Smart Production Solutions from November 14th to 16.11th. 2023 will see significant growth in the trade fair compared to the previous year and is on the way to pre-Corona levels.

Be it drinks, clothes, electrical appliances, the delivery directly to the house is in. This also applies to supermarkets. One of them left the RM Customs GbR build a small series of e-trikes to slow down traffic jams and help protect the environment. For more comfort and safety To steer make Brake cylinder of ACE Shock GmbH installed.

ACE E Trike brake

Contents

 

E-cargo bikes as an environmentally friendly alternative

Delivering goods by vans and trucks poses increasing problems for cities: the growing number of home deliveries is causing more and more congested streets. In addition to the actual journeys, there is also the task of finding a parking space. E-cargo bikes are available at one Delivery radius of 2 km as in this case, the more environmentally friendly and faster choice. Cooperation with Edeka

An initial cooperation between the company RM Customs from Kleve on the Lower Rhine and the local Edeka-Center Schroff confirms this. The cargo bike, tailor-made by RM Customs in an underfloor design, can be Top speed of 45 km / h Even on busy roads, it can often be used and, thanks to a small photovoltaic system, can even achieve a range of more than the standard 60 km when exposed to sunlight.

This means that, despite a storage volume of the equivalent of eight shopping baskets with a maximum total weight of 100 kg, the battery of the freight bike does not have to be recharged after just a few deliveries.


Kettcar for adults creates a range of up to 200 km


ACE brake cylinder insideAfter all, the innovative cargo bike, dubbed the Ecomobile, has one Fronthub motor and has an output of 2,3 kW with a maximum torque of 120 Nm, which is available to the supplier almost immediately from a standstill. A consumption of around 2,5 kWh per 100 km corresponds to 0,32 liters of petrol or 0,25 liters of diesel. If additional electricity is supplied by the photovoltaic system mentioned above, the range increases accordingly or it supports the charging process at the socket.

E-trike optimized with hydraulic brake cylinders

Before cooperating with Edeka, RM Customs already had one Prototype of his e-trike brought onto the road, reaching a speed of 25 km/h. During its development, the problem arose that the entire system rocked when there were potholes or sudden steering movements and the vehicle threatened to overturn. This was also a complaint from the TÜV. Since the further development reaches a top speed of 45 km/h, the company founders of RM Customs, Dr.-Ing. Marcel Rouenhoff and Dipl.-Ing. Markus Mühlberg, fix the unrest in the chassis.

A first try with Industrial gas springs did not meet the requirements. The second attempt was to turn to the gas spring team at ACE Schockdampfer GmbH. Innovative and high-quality gas pressure and gas tension springs are offered there. Based on positive experiences in applications in the leisure industry, the engineers at ACE in Langenfeld knew that their hydraulic brake cylinders would be even better suited to stabilizing vehicles than gas springs.

In addition to the automotive sector, industrial applications such as classic mechanical engineering, the electronics and furniture industries as well as the Medical Technology typical areas of application for these construction elements. Hydraulic brake cylinders are ideal for damping masses that swing back and forth.

Double-acting brakes

After considering all the key data, both sides decided to install components of this type HB-28-100-EE-PT. These hydraulic brake cylinders can be used as double or single-acting brakes. Their coated bodies in a slim design and the piston rods with a wear-resistant surface coating are features of high quality and durability.

As with all representatives of the HB family, the model used is a maintenance-freees, ready-to-install and closed system. The HB-28 is adjustable and, with a diameter of 28 mm and a stroke of 100 mm, delivers a variably adjustable pressure or pulling force of 30 to 3000 N.

This makes one Adjusting segment on the piston Easy adjustment is possible, with a large selection of attachments also making assembly easier.

After the solution found with the help of ACE worked well in the first two series of RM Customs e-trikes, it is currently running Development of the next generations. We are working on even more driving comfort, a larger trunk volume and a longer range. An undertaking that will certainly be successful given the ever-increasing demand for e-trikes.

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Author information
Robert Timmerberg

Robert Timmerberg is managing partner of Plus2 GmbH in Langenfeld.