Online magazine for design and development

Here you will find everything that the designer needs for his design and the development engineer for his new development, from the draft to quality assurance in production, such as new products, their applications, new technologies or research results. Company reports as well as topics on technological and megatrends in all industrial sectors complete our range of industry news. Let's start with the news.

Company News

Annual report 2023, 247 new products and Igus Go app
Igus is presenting the new business figures and presenting 2024 new products at the Hannover Messe 247 and would like to advance the goal of “Zero Lubrication” with the Igus Go app.
IFM will increase sales to over EUR 2023 billion in 1,4
IFM Electronic was able to increase sales again in the 2023 financial year. The preliminary consolidated financial statements show a new sales record with sales of over 1,4 billion euros and growth of 3%.
Jumo Campus for sensors and measurement technology
Jumo has designed further training courses with a view to the currently exciting topics being discussed in individual sectors and offers corresponding seminars as part of the Jumo Campus.
Schaeffler AG increases sales by 2023% in 5,8
Schaeffler AG's sales increased by 2023% to EUR 5,8 billion in 16,3. Currency-adjusted sales growth was 5,8 percent, which is within the forecast for the 2023 financial year.
New automotive production site in the USA
The Motion Technology Company Schaeffler will expand production in the USA with a new automotive production site. The new facility will be located in Dover, Ohio.
AREAS OF EXPERTISE

Industry news for your design and development from the specialist areas

cables and wires

cables and wires

PTFE and PFAS free Chainflex cables

Igus gives the “PFAS free” seal to 95% of its Chainflex cables, which are free of the harmful substances PFAS and PTFE.

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Drive Elements

Drive Elements

New manufacturing technologies improve crown gear production

Welter Zahnrad has further developed its production processes for crown gears and can now produce them in quality 3967 according to DIN 5.

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IPC

IPC

Ex-protected tablet with augmented reality qualities

Pepperl+Fuchs is expanding its Ecom “Tab-Ex” tablet series with a device based on the robust Samsung Galaxy Tabactive4 Pro.

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Machine Elements

Machine Elements

Door handle system displays machine statuses

Schmersal presents its new door handle system DHS. The door handle functions are combined with the display of machine states in the handles.

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INDUSTRY SPECIALS

Industry news for your design and development from the branches

Mobile Machinery

Mobile Machinery

Cylindrical roller bearings for heavy industrial gearboxes and construction machinery

Schaeffler is introducing new cylindrical roller bearings in which the service life has doubled and the load capacity has increased by 24%.

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Automobile

Automobile

IO module secures hydrogen filling stations from Resato

Resato Hydrogen Technology has implemented a modular and scalable concept for H2 filling stations with Turck and its IO modules.

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food technology

food technology

Lubrication and sealing-optimized linear guide

Schaeffler presents linear guides for food technology with optimized seals, wipers and long-term lubrication units.

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Mobile Machinery

Mobile Machinery

Flexible, customizable gateway for agricultural technology

IFM Electronic is presenting the Isobus Gateway at the Hannover Messe, which is designed for agricultural equipment and can be specifically adapted.

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EXHIBITION SPECIALS

Industry fair news

Hannover Messe promotes energy for sustainable industry
As a networked industrial ecosystem, the exhibitors demonstrate how climate neutrality can be achieved through the use of electrification, digitalization and automation under the guiding theme of Energizing a sustainable Industry.
Control Fair 2024 | The industry is already looking forward to Stuttgart
Control 2024, the important international trade fair for quality assurance, will take place from April 23rd to 26th in Stuttgart. The trade fair places a particular focus on automation and digitalization.
SPS Nuremberg: Now in 16 halls!
The SPS – Smart Production Solutions from November 14th to 16.11th. 2023 will see significant growth in the trade fair compared to the previous year and is on the way to pre-Corona levels.

As a cold joining method for steel and aluminum, the so-called Flow drill screws by. In addition to high speeds, this also requires high contact pressures, such as those used in the screw systems from WSM automation deliver with the highest dynamics and precision. 

WSM Automation Flow Drill screws

 

The flow drill screws or flow hole forming screws has so far mainly been used in thin sheet processing. The workpieces are connected to one another with a one-sided joining direction without a pilot hole. The screw forms a flow hole with a true-to-gauge nut thread without cutting with increasing high speed and contact pressure. The high support part in the thread creates a high-strength connection. In addition, a Flowform screw can later be replaced by a conventional metric screw if necessary.

 

Thanks to their high dynamics, the screw systems for flow hole forming screw meet the special requirements for processing Flowform screws. These screwing units are also already designed for the increasingly precise target specifications required in this context, which have to be met in ever shorter cycle times. Regardless of the specification for a screw connection such as torque, angle of rotation, screw-in depth or the active detection of the screw head support, each goal can be achieved extremely precisely and highly dynamically with the screwing units.

Controls for flow drill screws 

While conventional screwdriver controls measure the torque at 1 kHz, 2 kHz is the standard for this version, and there are even special solutions Measurement rates up to 10 kHz possible. This means that even the smallest changes in torque can be recorded quickly. The high-quality screwing units accelerate from standstill to 1500 min-1 and brake from the same speed to a standstill - and this within a maximum rotation angle of 10 degrees.


Arnold screw connectionEfficient from direct screwing to screw drive


In practice, the values ​​are usually well below that and are therefore much more dynamic than usual on the market not only when accelerating and braking, but also when changing the tightening level. Particularly available for processing flow drill screws Drives with an output speed of up to 4000 min-1 is available for storage, management and analysis.

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